HOW IT WORKS
Tar sand ground in a grinder to 500 microns, then passed to block cavitation treatment. At a certain stage hydraulic mixer unit via the suspension injected solvent - solution of NaOH (caustic soda), wherein after the first pass slurry is heated to 50 oC, second and third pass will mechanic-activation mixture so that the sand particles, and water-oil emulsions are well separated by gradient way at 80oC. (Some of added solvents bitumen - virgin gasoline fractions, alcohols, natural gas)
Next, the slurry is fed through the cavitation nozzle IPME as swirling mixture aero-disperse gradient separator (tornado vortex) and passed through a gradient separator with solids separation in the form of clay and sand and bituminous oil emulsion. Tar sand is supplied from the warehouse/lake to the front-end loader hopper receiving a screw feeder for subsequent delivery to the crusher, which is mechanic-activator the first stage and is designed for fine crushing, combined with uniform mixing of sand.
Grinder is selected in such a way that produces 30 tons per hour of finished product with a particle size of 0.5 mm. Works on any initial moisture content of sand.
Rotary hydraulic hammers resonance apparatus activator designed for fine grinding, mixing and homogenizing (alignment concentration) of various substances and materials. At the same time the resulting slurry is pumped under pressure to 20-30m. The device is made of wear resistance of materials is therefore processing both abrasive and non-abrasive, and mixtures of organic inorganic substances and products.
Rotary hydraulic hammers resonance apparatus activator provides intensive multifactor effects on the treated medium. Installation disperses and simultaneously mixing (homogenization) materials. The main elements Position are the rotor and the stator. In the rotor circumferentially disposed resonance chambers (cavities). In the
stator openings - confusers. Turning the rotor is periodically overlap the outlets resonators. Size reduction is due to the impact on particle double (forward and reverse) of water hammer at interruption pulp flow at a predetermined frequency.
The frequency of specially chosen equal the natural frequency of the rotor. Effect of water hammer is pulsating character. Degradable particles are water hammer in the resonance chambers (cavities). at the expense of matches the natural frequency of the resonators with a repetition rate pulse pressure in the chambers is repeated (10 times. Compared with the rotary-pulsation apparatus) increase in the amplitude pressure value. Hydrodynamic processes set accompanied by a developed turbulence. This promotes good homogenization of the material. Sonar impact on the fluid at the expense of small-scale pressure pulses of intense cavitations, shock waves and secondary acoustic effects.
